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Why Your Extended Warranty Program Is Losing Money & How to Fix It

Chandra Shekhar
August 25, 2025
5 min read
Why extended warranty programs lose money and how to fix the problem

Extended warranties are no longer optional; they’re becoming essential in today’s consumer and B2B markets. According to a research report, the global extended warranty industry is projected to reach USD 258,585.5 Million by 2030, growing at a CAGR of 9.9% from 2024 to 2030. The business is scaling rapidly, but as demand surges, so do operational challenges, ranging from inefficient claims handling to growing friction between OEMs, dealers, and third-party providers.

Managing extended warranties involves implementing after-sales service contracts that extend coverage beyond standard warranties provided by the OEM. Such initiatives help these third-party businesses make consistent profits, especially in the automotive, electronics, and electric vehicle (EV) sectors.

However, these extended warranties become a financial pitfall for the businesses if not managed properly. Escalating costs impact their revenue and are often compounded by factors like inefficient claim management and conflicts with dealers.

But managing these extended warranties efficiently through warranty management solutions can deliver cost reductions and transform these programs into high-margin opportunities. Tools like Intelli Warranty exemplify this, automating processes to enhance third-party recovery and OEM warranty profitability.

This blog uncovers why extended warranty management falters, strategies to identify losses, and offers actionable fixes for businesses to drive profitability.

What Are Extended Warranties and Service Contracts?

Overview of extended warranties and service contracts, including their purpose and benefits

Extended warranties provide additional coverage after the OEM’s standard warranty expires. Typically provided by OEMs and third-party companies, these plans become active once the original warranty expires and the product is registered. While customers benefit from prolonged protection, extended warranties also serve as a source of revenue for businesses.

Maintenance is included in service contracts, shifting some costs and locking in revenue for these third-party providers. These extended warranties may cover powertrains in the automotive industry, might handle software bugs in electronics, and shield against untimely battery failures for EVs.

Although these extended warranty programs are able to retain customers' trust in the brand, without proper management, they become costly headaches for businesses as they bleed margins through inefficiencies.

How Do Extended Warranty Programs Work?

The procedure is simple yet difficult to carry out. Customers can purchase the extended warranty plans online or through dealerships. Claims are submitted at service centers and checked against exclusions and other restrictions. Reimbursements for damaged parts are typically made to the dealers by OEMs or third-party service providers after repairs.

However, in reality, the entire process is disorganized. Manual methods are slow, prone to mistakes, and leave dealers frustrated. This is why businesses providing extended warranties need an efficient system to handle claims and protect their bottom line. 

Common Challenges Businesses Face When Managing Extended Warranty Programs 

Key issues and obstacles businesses face in running extended warranty programs successfully

Dealers want fast claims resolution and quick payouts, and hate it when they have to do back-and-forth. Extended warranties add to this complexity even more. They also hamper the providers’ operations as their teams are stuck dealing with delays. 

Here’s why inefficient management of extended warranties slips profits away:

Inefficient Claims Processing and Administrative Overheads

Manual claim processes are a nightmare because they are plagued by delays, errors, and warranty fraud, which inflate costs for OEMs. These outdated warranty handling processes get overloaded further by extended warranty claims, which have longer coverage periods. OEMs and third-party providers are stuck handling disputes rather than making money, and dealers dislike the back and forth.

Overlapping coverage is another profit drainer. Standard and extended warranties often duplicate expenses, paying out twice for the same issue. Inefficiencies like poor validation lead to unwarranted claims, strain dealer relationships, and reduce profitability.

Conflicts with Dealers and Third-Party Providers

Misalignments with dealers shift costs to the warranty provider. Without clear data, determining coverage is a guessing game. In the rush to settle claims, dealers could misinterpret the standard coverage as extended warranty plans and request that the business reimburse them instead.

Without proper warranty management, this may result in financial loss for the provider and a decline in its profitability. Inadequate data tracking makes things worse, leading to disputes that demand digital solutions to restore control.

Why Intelli Warranty is the Go-To Solution for Warranty Profitability?

Intelli Warranty, a robust warranty management software developed by Intellinet Systems, is a game-changer for handling extended warranties. It simplifies extended warranty management for businesses providing prolonged warranty coverage services. With category-wise plans, seamless claims, and dealer controls, it helps these providers reduce operational costs and minimize dealer conflicts, turning liabilities into profits.

How Does Intelli Warranty Work?

Intelli Warranty allows OEMs to define extended warranty plans like gold, silver, or bronze based on third-party provider coverage. They map aggregates (e.g., powertrain) and sub-aggregates (e.g., transmission) to each plan and customize what is covered under a specific offering. Once integrated into the OEM’s system through API, they can start selling these third-party plans effortlessly.

For example, an automotive OEM can sell a silver plan covering EV motors, with claims processed digitally. Admins adjust coverage rules on the go, ensuring flexibility across product lines. This streamlines the claims lifecycle and saves time and money.

How Do OEMs Gain Complete Control?

Intelli Warranty empowers OEMs with precision. Here’s how:

  • Seamless Website Integration: All new plans sold through Intelli Warranty are immediately routed and activated through embedded API connectivity. This means that all data is updated instantly, assisting OEMs in effectively managing large claim volumes.
  • Flexibility and Control: Under a particular plan, administrators or authorized users can choose the aggregates and sub-aggregates they wish to cover. Usually, sub-aggregates comprise the fundamental components, while aggregates are the larger assemblies. Intelli Warranty ensures users have complete flexibility and control by enabling admins to change these settings at any moment.
  • Customer Activity Mapping: Intelli Warranty allows users to track each customer's activity, including the plans they purchase for specific products. With this simplified customer activity mapping, the warranty service provider may monitor claim trends and provide plan upgrades depending on the customer's unique needs.
  • Effortless claim submission: Intelli Warranty enables a digital interface that requires no paperwork at all. Dealers may now promptly and effortlessly fill claims without having to go through the traditional manual processing phase. Additionally, this smooth claim processing ensures that there won't be any more delays, improving the user experience for your dealers.
  • Complete Dealer Control: The dealer can use the VIN/serial number to choose which aggregates and sub-aggregates are covered under the customer’s plan when submitting a claim for a particular customer. This improves accuracy and gives dealers authority over the claim-filing process.

Strategies to Optimize Extended Warranty Programs for Profitability

Best practices to enhance extended warranty program profitability and performance

Turning extended warranties into profit drivers requires determination and strategic action. Industry leaders, those using tools like Intelli Warranty, have successfully reduced warranty costs by up to 40% through strategies that persist. Here are three strategies to turn your extended warranty program into a profit-driver. Your operations team probably needs to execute these:

Customize Extended Warranty Programs to Various Customer Segments

One-size-fits-all warranties are a rookie mistake. Fleets need heavy-duty plans for constant use, while retail buyers want affordable options. Intelli Warranty’s gold, silver, and bronze tiers let you customize aggregates and match customer needs, whether it's powertrain for fleets or electronics for consumers. When businesses segment plans for commercial buyers, it can boost uptake by 20-30% and increase sales by up to 25%. 

Also, consider the customer feedback and evolving needs. EV owners demand battery protection, so a premium plan covering degradation sells itself. Intelli Warranty’s customer-plan mapping ensures claims match segment-specific coverage, cutting errors significantly. This keeps customers happy and margins healthy. It’s time to stop guessing and use data to craft plans that resonate across markets.

Partner with Retailers for Higher Sales

Retailers are your sales pioneers, but they need to take charge. Equip them with clear scripts and train staff to handle objections-most sales spike after role-playing sessions with dealers. Offer commissions to spark motivation, and integrate warranty options into the purchase flow via Intelli Warranty’s API.

Promote plans everywhere, whether it's product pages, checkout screens, or follow-up emails. Strong partnerships build trust, tying customers to your brand. Intelli Warranty’s seamless claims make retailers’ work easier, ensuring they sell with confidence.

Monitor Key Metrics and Strategies

You can’t fix what you don’t measure. Tracking the right metrics keeps your warranty program on track. Watch the number of warranties sold-low numbers signify you are using poor sales tactics. Revenue generated shows if your pricing hits the mark. Customer satisfaction scores, ideally above 85, reveal if dealers are delivering value. Intelli Warranty’s dashboards make this easy, generating real-time data to identify gaps.

Monitor claim denial rates, too, as high denials mean unclear coverage terms, which might frustrate customers. Set realistic goals, like a 10% sales boost or cutting denials by half, and review the data frequently. Intelli Warranty’s analytics let you benchmark high-performing dealers and scale their wins.

Conclusion

Extended warranty programs can be profit drivers or costly pitfalls for businesses. By tackling inefficient claims, dealer conflicts, and pricing errors with Intelli Warranty, warranty providers can achieve 40% cost savings and higher margins. 

OEMs can sell extended warranty plans provided by third-party businesses directly on their website through API integration. Its category-wise extended warranty plans, seamless claims processing, and dealer controls deliver unmatched value. 

Don’t let inefficiencies drain your bottom line. Intelli Warranty overcomes the hassle of managing extended warranty coverage through third-party platforms. Smart warranty management is your competitive edge with Intelli Warranty. Connect with our experts and book a free demo today.

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About the Author

Chandra Shekhar

Chandra Shekhar is the Senior Manager, Strategy & Business Development at Intellinet Systems. With over a decade of experience in the automotive industry, Chandra Shekhar has led digital transformation and aftersales strategy initiatives for OEMs across multiple markets. His background combines deep industry knowledge with a practical understanding of how technology can solve real operational challenges. He focuses on making complex ideas clear and relevant for automotive and aftermarket professionals navigating ongoing change.

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